Pure Beeswax Hand-Dipped Tapers
How We Make Them at the Farm
Click on any picture to enlarge it.
Most of our beeswax candlemaking is done with
our candle tank. We had to replace
it in 2004 so we have a picture of it before we installed it. It is
really 4 separate stainless steel tanks that are put in a barrel that
is filled with water and kept at 180 degrees. (thermostatically controlled)
Raw beeswax is shown added to one of the compartments. The tank is also
insulated to help keep the temperature even.
The four compartments hold different
grades of beeswax. Our wax is
only strained through a cheesecloth type material & not filtered.
This keeps the wax natural and unrefined.
The candledipping starts with a wooden
frame that holds 6 pairs of beeswax candles. The first dip is held
in the wax for about 30 seconds or more to allow the wick to completely
soak up the wax and all the bubbles to come out.
The complete
beeswax candle takes about 30 dips into the wax and about 3 hours from start to finish for a 30 pair cycle. It is dipped
with a smooth motion to make a smooth surface on the candle. They are
hung on a circular rack that holds 5 frames. (30 pairs total)
Each dip into
the tank increases the diameter of the candle.
By the time we get back to the first dipped candle it is usually cool
enough to start the cycle again.
It takes a
lot of practice to develop a very smooth motion as you dip the candle
into the wax and then pull it out. If you shake it or jerk it you may develop bumps on the candle. As you
see, all of our candles are hand crafted and not made by machines. We
guarantee each one of them to be unique.
Here you can
see the diameter increasing on the pairs of candles.
About half
way through the process the frame must be split in half -
now each frame will hold 3 pairs and a full cycle around our cooling rack
is now 10 frames. If we did not cut the candles free at this point they
would get too large and start to touch the sides of the wooden frame.
They also start to get quite heavy and hard to hold up.
A sharp knife
is used to cut the bottoms free and the two halfs of the wooden frames
that are held together with rubber bands are now cut. The sides and bottom of the frames are removed. At this point these frame
parts are completey covered with wax and must be cleaned so that we can
re-use them.
The five frame
pieces to be cleaned are now tied together with wick or rubber bands and
put into one of the compartments in our candle tank. This compartment
holds mostly water and the frame parts are submerged so that the wax will
melt off.
These frames are left in the hot water
while we continue on dipping the rest of the candles. About
a half hour later the frames are clean, then we remove them and hang
them up to cool. They will later be re-wicked for another cycle of candlemaking.
Since we are also grapegrowers and winemakers, this half
way point is always a good time for a quick break to replenish
our candlemaking energies .......
Now - Back to Candlemaking!
Now each frame
holds only 3 pairs of candles and the dipping procedure continues.
Near the end of the candle making session,
just before the candles are full size the bottoms need to be trimmed
again. If the drip point on the candle at the bottom is too
large it would be difficult for you to put them into holders. A sharp
knife or razor is used to trim each one.
After this trimming the candles are dipped
one or two more times to get the diameter as close to 7/8 inch as we
can. The above center picture shows the candles before the
last dip and the one on the right is the completed candles.
Our daughter, Mary was married to Jason
in March of 2005. Here they are preparing candles that were used at each
place setting at their wedding reception. They put them in an
individual plastic candle bag with a personal message from them for each
guest.